Page 20 - European Energy Innovation - spring 2020 publication
P. 20

To promote the technical feasibility of Algae Biofuels, the EU FP7 Energy programme launched

                                            in 2011 three projects on a demonstration scale. All-Gas is the only one of this cluster to produce

                                            algae and operate the entire value chain of biofuel conversion and fleet demonstration. The

                                            integrated design of energy efficient wastewater treatment, based on high-rate algal ponds,

20  Spring 2020 European Energy Innovataiollonws to harvest nutrients, while producing biogas and reuse water without external energy
                                            input.
    COMMUNICATION

                                            Full sustainability is reached based on a circular economy concept, avoiding dependency on
                                            fresh water, arable land and inorganic fertilizers. The Life Cycle Assessment (LCA) performed on
                                            the demonstration plant showed an energy return on investment (EROI) of 4, changing the
                                            paradigm of effluent treatment from energy consumer to net energy exporter.

Algae                   biofuel: clean air, cleanThe consortium www.all-gas.eu , led by Aqualia, demonstrated on large scale the sustainable
                                                         production of bio-fuels based on low-cost microalgae cultures. 2 ha of raceway ponds and
                                                         related flotation harvesting and thickening were operated over several years, with the biomass
water                   –                         digested to biogas and upgraded to biomethane, which fueled 3 test vehicles that ran for 70 000

                                clear consciencekmeachovertwoyears.
                                                  Previous to the implementation of the Demo phase in 2017, a stepwise scale up of the process
                                                  was carefully designed and implemented in order to minimize risk. Pilot plants were installed in
                                            2011. In 2014 the plant was scaled up to a 1000 m2 prototype and its respective work and
To promote the technical                    testing program allowed to confirm key parameters. A biomass productivity with a yearly
            feasibility of Algae Biofuels,  average above 100 t/ha was achieved, and biomethane yield reached 200 L CH4/kg VS. In May
            the EU FP7 Energy               2016 a first car validated the microalgae fuel quality produced in All-Gas project.
            programme launched in 2011
three projects on a demonstration                                                Biofuel   Demo
scale. All-Gas is the only one of this                                         production  2017

                                                                                  2016

                                                                 Prototype

cluster to produce algae and operate                             1000m 2
the entire value chain of biofuel                                  2014

conversion and fleet demonstration.                  Pilot plant

The integrated design of energy                     200m2
efficient wastewater treatment, based                 2011

on high-rate algal ponds, allows to

harvest nutrients, while producing

biogas and reuse water without

external energy input.

Full sustainability is reached based on        The biogas upgrading unit fueled a test fleet of 3 dedicated vehicles, as well as other 4 vehicles
a circular economy concept, avoiding
dependency on fresh water, arable           wiftohr mauyneicaiprallysearvviecersa.gTeo eavbalouavtee t1h0e0etf/fehcat of the bi4o,m5ektgh/a1n0e 0onkmengainnesd, e1a5c,h0t0e0st ckamr w/aysr).
land and inorganic fertilizers. The Life
Cycle Assessment (LCA) performed            wamsonaitcohreied voevedr,aa7n0d00b0ikommeevatlhuaatnioen program. OverTthhiesdrueraptiroensoefnthtespfrooujerctt, iAmll-eGsasmwaosre than
on the demonstration plant showed           yieaarbldoleunrteodatmhceohvweeodtrhlde210f0le0teLitmvCeesHh. ic4le/skgin VChSi.clIanna around 40w0.h00a0t kism,awchhiciehviseedquwiviatlhenct otontvreavnetl ional
an energy return on investment              May 2016 a first car validated the              biofuels, such as bioethanol from
(EROI) of 4, changing the paradigm
of effluent treatment from energy            microalgae fuel quality produced in            sugarcane or biodiesel from palm oil,
consumer to net energy exporter.
                                            All-Gas project.                               both yielding about 5,000L/ha/yr.
The consortium www.all-gas.eu, led by
Aqualia, demonstrated on large scale        The biogas upgrading unit fueled a             Additionally to renewable energy
the sustainable production of bio-          test fleet of 3 dedicated vehicles,             production, the circular economy
fuels based on low-cost microalgae          as well as 4 other vehicles for                concept of the all-gas project
cultures. 2 ha of raceway ponds             municipal services. To evaluate the            significantly reduces the electricity
and related flotation harvesting and         effect of the biomethane on engines,           required to treat wastewater.
thickening were operated over several       each test car was monitored over a             Compared to conventional processes,
years, with the biomass digested to         70,000km evaluation program. Over              for each 1,000m3/d treated around
biogas and upgraded to biomethane,          the duration of the project, All-Gas           0.4kwhm3 can be saved - equivalent
which fueled 3 test vehicles that ran       was able to move the fleet vehicles in          to the yearly electricity consumption
for 70,000km each over two years.           Chiclana around 400,000km, which is            of more than 20 people. Extraction
                                            equivalent to travel around the world          of lipids was also demonstrated with
Previous to the implementation of           10 times.                                      BDI’s RepCat process, producing a
the Demo phase in 2017, a stepwise                                                         few liters of algae-biodiesel within
scale up of the process was carefully       The demo operation showed that                 the specification of EN 14214 except
designed and implemented in order           each hectare of algae culture has              for the sulphur content. Some of
to minimize risk. Pilot plants were         a wastewater treatment capacity                the results are included in the new
installed in 2011. In 2014 the plant        around 1,000m3/d, producing                    documentary Brave Blue World. ●
was scaled up to a 1,000m2 prototype        biomethane above 1,300kg CH4yr
and its respective work and testing         – enough to fuel 20 cars (at                   (www.youtube.com/brave blue trailer).
program allowed to confirm key
parameters. A biomass productivity

                                            The demo operation showed that each hectare of algae culture has a wastewater treatment
                                            capacity around 1000 m3/d, producing biomethane above 13 000 kg CH4/yr – enough to fuel 20
                                            cars (at 4,5 kg/100 km and 15 000 km/yr). This represents fowurwtiwm.eeusrmopoereanthenanerwgyhiantniosvaacthioienv.eud
                                            with conventional biofuels, such as bioethanol from sugarcane or biodiesel from palm oil, both
                                            yielding about 5000 L/ha/yr.
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