Page 38 - European Energy Innovation - summer 2018 publication
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38  Summer 2018 European Energy Innovation

    COMMUNICATION

SusPIRE Collaboration Leading
to Technical Advancements and
Value Creation in Heat Recovery

Energy in intensive industries is        food industry. The identified residual  On one side, the technical
used to transform the chemical           heat streams are:                       development will be carried out by
composition or the shape of raw                                                  way of achieving higher levels of
materials or starting components.        • High temperature exhaust gases        energy recovery that include:
A very small quantity of this energy         from combustion furnaces that
will remain integrated in the                are generated in a continuous way.  • Development of PCM (Phase
material itself. Supplied energy is          Exhaust gases get out from the          Change Material) based heat
lost in aspects such as radiation,           furnace at around 800ºC.                exchanger for high temperature
intermediate or finished products                                                    exhaust gases.
remaining heat that are cooled to the    • Steam getting out of the
open air or in residual heat streams.        boilerclave at around 100ºC and     • Development of PCM based heat
These energy losses are estimated            discontinuously generated.              exchanger for steam released in
at around 20 to 50% of the total                                                     boilerclave.
consumption in one production            • Cooling water from different
plant. This project will focus on            equipments such as: Wax injection   • High efficiency Heat Transfer Fluids
residual heat streams that can be            units, compressors, induction           (HTF) for high temperature efficient
classified by their physical condition:      furnaces.                               energy recovery.
liquid, solid or gas and by the
temperature range that they have. It     Different technical solutions have      • A high temperature energy buffer
has identified an investment casting     been identified in this project to          will be developed to distribute
manufacturing process with its           accomplish the efficient energy             energy to a plant consumption
corresponding residual heat streams      recovery of these residual heat             point or to a Borehole Thermal
as representative of a significant       streams. The result, SUSPIRE’s final        Energy Storage System (BTES) that
number of energy intensive industries    goal, is a 20% reduction in the energy      will accumulate low temperature
such as steel, glass, cement and the     consumption of the plant.                   energy and use the heat pump

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